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Equipment for metallurgy

Press-forging equipment and accessories

Forging machine with 4 hammers for section steel
  • Forging machine with 4 hammers for section steel
    • Pressing force 2,5 MN to 20 MN
    • Automated hydraulic drive
  • Open die forging mill
    • Pressing force 5 MN to 150 MN
    • Modern hydraulic drive
    • Wide range of models
    • Program control in automatic mode
  • Press-forging plants
  • Forging manipulators
    • Lifting capacity up to 125 t
    • Reduced quantity of metal
    • Process automation
  • Press-forging plants
    • Special-purpose forging presses
    • Wide range of typical constructions
    • Hydraulic drive smooth control
    • Special construction for titanium, aluminum and special alloy forging
  • Special presses
  • Special presses
    • Piercing
    • Pipe and profile
    • Bending
    • Straightening
    • Universal
  • Hydraulic drives
    • Oil or water drive
    • Interaction mechanism — direct or accumulator
    • Automatic control
    • Smooth control
    • Increased reliability

The employees of ENCE GmbH representative office in the Ukraine together with the head quarters specialists are willing to participate in solving specific tasks for press-forging equipment, incl.:

ENCE GmbH
  • Participation in engineering
  • Solutions for retrofitting and overhauling of the existing equipment
  • Supply of packaged equipment or separate units
  • Retrofitting of the hydraulic end
  • Process modeling and programming
  • Full automation
  • Start-up and commissioning of the complex equipment in automatic power-saving mode

Retrofit efficiency

  • Considerably improved efficiency
  • Reduced power consumption
  • Reduced quantity of metal
  • Reduced noise level
  • Reduced labor costs during operation
  • Overall max. reduction of operating costs.

Roll grinding equipment

Roll grinding equipment

Available technical data and options:

  • Roll diameters up to 700 mm
  • Machine length 3000 to 10000 mm
  • Roll weight up to 5000 kg
  • Roll speed smooth control
  • Servodrive
  • Belt sanders 7,5 to 11 kW
  • Pneumatic belt tension with belt size up to 150 x 2500 mm
  • Steel cutter holder
  • Grinding machine for printing roller edges
  • Automatic roll diameter measurement
  • Control panel
  • Automatic travel and axes correction and calibration
  • Grinding with coolant and filter system
  • Dry grinding with dust removal
  • Open and enclosed design
  • Anticorrosion design
  • Automatic crane charging
  • Process control system software

Forming mill shot blasting machines

Available technical data:

  • Roll roughness up to 1,5-3,5 µm
  • Peak density on the surface per 1 mm - 30 to 80
  • Compressed air flow - 140 m3/h
  • Compressed air flow - 140 m3/h
  • Operating cycle up to 120 min of continuous operation
  • Abrasive types – cast-iron shot, white alumina

Equipment for Steel Strip Processing

Pusher-type pickling line of hot-rolled steel strip

Pusher-type pickling line of hot-rolled steel strip

Available technical data:

  • Production capacity up to 600 ths. tons per year
  • Strip width from 900 to 1550 mm
  • Strip thickness from 1,0 to 4,0 mm
  • Coil outer diameter up to 2200 mm
  • Coil inner diameter up to 750 mm
  • Coil weight up to 30 tons
  • Strip travel speed up to 150 m/min
  • HCl concentration at final washing 60 mg/l

The line includes:

Pusher-type pickling line of hot-rolled steel strip
  • Coil saddle
  • Loading car
  • Strip pay-off reel
  • Leveller
  • Cut-to-length and beveled cut shears
  • Strip looper
  • Four-section pickling bath
  • Two-stage cascade washing
  • System of squeegee rolls
  • Scrubber with two droplet separators forexhaust fume cleaning
  • Strip dryer with edge blower
  • Strip looper
  • Edge-trimming shears with swivel heads
  • Three-roll mill with back tension
  • Inspection stand
  • Strip oiling unit
  • Tension reel of strip into coils
  • Unloading overhead travelling cranes
  • Finished coil saddle

Hot Galvanizing Line of Cold-Rolled Steel Strip

Available technical data:

  • Production capacity from 60 to 500 ths. tons per year
  • Strip width from 600 to 1650 mm
  • Strip thickness from 0,3 to 2,0 mm
  • Coilouter diameter up to 2100 mm
  • Coilinner diameter up to 750 mm
  • Coil weight up to 30 tons
  • Strip travel speed up to 180 m/min.

The Line includes:

  • Coil saddle
  • Driven saddle for strip positioning
  • Coil loading car
  • Strip pay-off reel with snubber rolls
  • Roller straightening machine
  • Upper cut guillotine trimmingshears
  • Butt welding machine
  • Notching press
  • Horizontal entry looper
  • Five-section strip annealing horizontal furnace
  • Ceramic bath for galvanized coating with coating equipment, sink rolls and gas knives
  • Cooling tower with air coolers and water quenching tank
  • Tempering mill
  • Leveller
  • Passivation sectionwith a coater
  • Exit looper
  • Horizontal and vertical inspection table
  • Exit guillotine shears
  • Strip tension reel
  • Finished coil saddle

ENCE GmbH supplies a full range of parts and units of dipping equipment made of stellen, ceramics, special stainless steel.

equipment
  • Sink drums
  • Correction and stabilizing rolls
  • Journal bearings
  • Bushings
  • Various configurations and designs of washers and cylinders
  • Tempering mill rolls
  • Furnace rolls, including those with ceramic coating

Color coating lines of the galvanized steel strip

Available technical data:

Color coating lines of the galvanized steel strip
  • Production capacity up to 500 ths. tons per year
  • Strip width from 600 to 1500 mm
  • Strip thickness from 0,2 to 2,0 mm
  • Coil weight up to 10 tons
  • Strip travel speed up to 200 m/min.
  • Coating - polyester, epoxy, acrylic, PVC, etc.

The line includes:

Color coating lines of the galvanized steel strip
  • Coil saddle
  • Loading car
  • Strip pay-off reel
  • Leveller
  • Cut-to-length and beveled cut shears
  • Strip looper
  • Strip preparation section
  • Drying oven
  • Prime coater
  • Prime oven
  • Color coater
  • Coating cure oven
  • Laminator
  • Exit strip looper
  • Horizontal and vertical inspection stand
  • Exitguillotine shears
  • Strip tension reel into coils
  • Finished coil saddle

Steel strip slitting and shearing lines

Available technical data:

  • Production capacity up to 500 ths. tons per year
  • Strip width from 500 to 1600 mm
  • Strip thickness from 0,3 to 4,0 mm
  • Coil weight up to 20 tons
  • Strip travel speed up to 100 m/min

The line includes:

  • Coil saddle
  • Loading car
  • Strip pay-off reel
  • Leveling cutting machine
  • Piler
  • Roll table
  • Tension reel of strip into coils
  • Unloading car

Bending equipment for coated steel strips

  • Sheet bending machine, electromechanical
    Available technical data:
    • Strip width up to 3000 mm
    • Strip thickness up to 1,0 mm
  • Sheet bending machine, hydraulic
    Available technical data:
    • Strip width 2500 to 9000 mm
    • Strip thickness 1,5 to 4,0 mm
    • Motor power 4,5 to 11 kW
  • Sheet bending machine, electromechanical with increased length
    Available technical data:
    • Bending length 6500 to 10000 mm
    • Strip thickness up to 1,5 mm
  • Hydraulic bending press
    Available technical data:
    • Force 40 to 320 t
    • Bending length 1500 to 6100 mm
    • Bending speed 9 mm/s
    • Power 4,0 to 22 kW
  • High duty hydraulic bending press
    Available technical data:
    • Force 400 to 1000 t
    • Bending length 3200 to 7000 mm
    • Bending speed 9 mm/s
    • Power 30,0 to 2x45 kW
  • Rolling mill for road fence
    Available technical data:
    • Rolling speed up to 22 m/min
    • Power up to 80 kW
    • Cutter and die material Cr12
  • Automatic roll forming line for cold-rolled coated steel strip
    Available technical data:
    • Sheet thickness 0,4 to 0,55 mm
    • Coating thickness 0,025 to 0,2 mm
    • Sheet width up to 1250 mm
    • Coil OD 700 to 1400 mm
    • Coil ID 485 to 535 mm
    • Coil weight up to 8 t
    • Max. length 8000 mm
    • Wave pitch up to 350 mm
    • Profile height up to 25 mm
    • Power 12 kW
  • Automatic metal tile line
    Available technical data:
    • Production speed 12 m/min
    • Sheet width up to 6000 mm
    • Capacity up to 25 t per shift
    • Power 11 kW
    • Profile height 25-36 mm
    • Useful width up to 1100 mm
  • Ridge machine
    Available technical data:
    • Strip width 416 mm ±10 mm
    • Thickness 0,5-0,6 mm
    • Material - coated steel
  • Roofing and facing profile machine
    Available technical data:
    • Strip width 406 mm ±5 mm or on request
    • Thickness 0,45-1,25 mm
    • Material – polymer-coated or galvanized steel
  • Drain pipe and elbow machine
    Available technical data:
    • Drain pipe diameter – 87, 100, 125 mm
    • Thickness
      • Steel 0,40-0,50 mm
      • Aluminum 0,57-0,81 mm
      • Copper
    • Strip width 292-416 mm ±2 mm
    • Capacity 20 m/min or 350 bedings per hour
    • Power 4,4 kW
  • Gutter machine
  • Gutter machine
    Available technical data:
    • Gutter type – semicircular, square or angular
    • Thickness
      • Steel 0,40-0,50 mm
      • Aluminum 0,57-0,81 mm
      • Copper
    • Strip width 291-381 mm ±2 mm
    • Capacity 10 m/min
  • Sandwich panel line
    Available technical data:
    • Metal thickness 0,5-0,6 mm
    • Width 1200 mm
    • Length 2000 to 6000 mm
    • Material – galvanized steel
    • Mineral wool dimensions 800 mm х 150 mm

Hot Galvanizing Lines of Metal Structures

Available technical data:

  • Production capacity from 10 to 100 ths. tons per year
  • Part size up to 15000 mm
Hot GalvanizingLines ofMetal Structures

The line includes the following stages:

  • Surface preparation
  • Degreasing
  • Rinsing
  • Pickling
  • Rinsing
  • Fluxing
  • Heating and drying of parts
  • Galvanizing
  • Cooling
  • Storage

Heating Furnaces

Company ENCE GmbH carries out retrofitting, upgrading and automation of the following furnaces in the metallurgical industry:

Heating Furnaces
  • Roller-hearth furnaces
  • Pusher-type furnaces
  • Walking beam furnaces
  • Circular furnaces
  • Through-type furnaces

Company ENCE GmbH carries out the following work:

  • Replacement of stationary and walking beams and supporting racks
  • Updating of loading and unloading gates
  • Upgrading of the hydraulic system
  • Replacement of burners and formation of special heating areas
  • Replacement of the furnace refractory insulation
  • Installation and upgrading of automatic control of workpieces location and automatic furnace loading calculation system.
  • Improvement and automation of furnace operation monitoring and control system

Auxiliary equipment and materials

High-pressure piston hydraulic systems

They are applied for the following equipment:

  • High pressure oil hydraulic systems
  • Scale removal systems
  • Water hydraulic systems
  • Press drives
  • Slag cooling and washing systems in rolling mills with cleaning and deburring
  • Lubrication systems of hydrostatic bearings in cold and hot rolling mills

High-pressure water-jet systems

High and ultra high pressure units for:

  • High-pressure water-jet equipment
  • High-pressure transportation equipment
  • Industrial equipment cleaning units: heat-exchangers, pipes, clinkerfurnaces, etc.
  • Units for fireless cutting of pipes and non-metallic sheet materials

Operating pressure up to 3500 bars
Production capacity up to 3070 l/min

Thermal Ceramics Refractory Materials (Italy)

Thermal Ceramics Refractory Materials (Italy)
Thermal Ceramics Refractory Materials (Italy)

Refractory types:

  • Insulation fiber (plates, fiber, blocks): up to +1600 °C
  • Insulating refractory brick: up to +1760 °C
  • Melt-molded refractories: up to +1720 °C
  • Non wettable refractories for high-temperature applications: up to 1800 °C.

Application methods:

  • Casting
  • Gunning
  • Rodding
  • Hand packing
  • Wet gunning

FLENDER Industrial Gear Units

  • Helical gear units
    Available technical data:
    • Power from 6 to 4500 kW
    • Torque up to 870000 NM
    • Transmission ratio from 1 to 450
  • Bevel-helical gear units
    Available technical data:
    • Power from 6 to 4500 kW
    • Torque up to 870000 NM
    • Transmission ratio from 1 to 450
  • Planetary gear units
    Available technical data:
    • Power from 30 to 13000 kW
    • Torque from 22000 to 2600000 NM
    • Transmission ratio from 25 to 4000
  • Worm gear units
    Available technical data:
    • Power up to 800 kW
    • Torque up to 360000 NM
    • Transmission ratio from 5 to 4600
    • Centre distance from 63 to 630 mm

Industrial Uninterruptible Power Supply UPS

  • Power up to 800 kW
  • Crest factor 3:1
  • Voltage 220/380 VAC ±1%
  • Frequency - 50 Hz ±0,5%

ENCE GmbH, Switzerland / ENCE gmbH, Schweiz / ЭНЦЕ ГмбХ, Швейцария © ENCE GmbH